Coil Coating: Used 48 Coil Coating Line with Tension Leveling and Electro-Galvanizing


Used 48" Coil Coating Line with Tension Leveling and Electro-Galvanizing

Stock Number: CC-114


Coil Coating: Used 48 Coil Coating Line with Tension Leveling and Electro-Galvanizing, Click to view larger photo...      
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SpecificationDescription
ManufactureB&K, GFG, etc. / 1970
 Continuous upgrades
 Decommissioned Nov 2006
 Dismantled fall 2007
Line Speed315 fpm max
Strip Thickness.0075 - .060" / 0.020 - 1.5mm
Strip Width17.5 - 48" / 444 - 1219mm
Line Size600' L x 50' W x 40' H
Line Limitation Factor1.8
Materials ProcessedSteel - CR, galv, aluminized
 Aluminum
Entry Coil SizeID 16-24" / OD 60" / 25,000lbs
Exit Coil SizeID 20&24" / OD 60" / 25,000lbs
Equipment 
- Uncoiler 1Mandrel type / 1998
 Sleeveless expansion
 Floor mounted coil car
 3-arm turnstile
- Uncoiler 2Mandrel type / 1998
 Sleeveless expansion
 Floor mounted coil car
 3-arm turnstile
- Pinch Roll 
- Shear 
- Strip JoinerBehlen, double die
- Strip Guide 
- Bridle #1 - 10hp-10hpReliance SR3 analog drive
- Entry Accumulator6 rolls over 7
 220ft of storage
 (= 42 seconds at max speed)
 Hydr. cylinders, chain drive
 Chains & sprockets new 2000
- Cleaning Section (Horizontal 6-stage)High-pressure wash
 2 stage clean
 3 stage hot water rinse
- Strip Guide 
- Electro-Galvanizing SectionZinc sulfate process
- Sulfuric acid pickling25 ft long
- 3 stage water rinse 
- Vertical plating Section12 conductor rolls
 Powered by 6 rectifiers
 Exhaust w/ mist elimination
 Heat removal from plate sol'n
 3-stage counter-flow H2O rinse
 4 scrubbers w/ exhaust system
- Dual Chem Coaters (1996)1 for chrome, 1 for non-chrome
 Pull through design
 Shuttle type for offline
 cleaning and roll changes
- Infra-Red Oven20ft section to cure chem coat
- Strip Guide 
- Bridle #1A - 15hp, 15hpReliance SR6 analog drive
- Primer CoaterGFG S-wrap / 1982
 3-roll top side head
 2-roll bottom side head
 Lift roll allows stitch pass
 Rolls have eddy current drives
 ACmotors/brake = speed control
 Forward & reverse coating mode
 Water mist & CO2 fire protect.
- Prime Oven55 ft long / 1982
 2-zone gas fired
 Catenary type
 2 burners per zone
 One combustion air blower
 per zone and dual vari-speed
 recirculation fans.
 Temp control by AB SLC500
 Max temp 1000F
 12,000 scfm exhaust rate
- Prime QuenchCommon system with finish
- Strip Guide 
- Bridle #2 - 10hp, 15hpReliance SR3 analog drive
- Finish CoaterB&K / 1970
 3-roll top side head
 3-roll bottom side head
 Liftroll allows stitch to pass
 Water mist & CO2 fire protect.
- Finish Coater DrivesNew 1982
 Reliance DC vari-speed
 Forward and reverse
  
- Finish Oven102 ft long - 4 zone
 Gas fired, Catenary type
 2 burners per zone
 800F max temp
 18,000scfm exhaust rate
- Bridle #3 - 30hp, 30hpReliance DPS SD3000 automax
 digital drive. Sets line speed
- Finish QuenchCommon system with primer
- Thermal OxidizerCommon to both prime & finish
 Controlled dampers
 28,000scfm exhaust rate
 Digital controlled combustion
- Tension Leveler 
- Entry Bridle3-roll / 30-50-100hp motors
 Reliance digital drives
- Flex-Roll Section3 bottom cassettes
 2 top cassettes
 2 % elongation design
- Exit Bridle3-roll / 100-50-30hp motors
 Reliance digital drives
- Exit Accumulator6 rolls over 7
 220ft of storage
 (= 42 seconds at max speed)
 New chains & sprockets - 2006
- #4 Bridle - 20hp, 20hpReliance SR3 analog drive
- Exit Shear 
- Feed Rolls 
- RecoilerMandrel type
 Belt wrapper
 Floor mounted coil car
 3-arm turnstile
 75hp motor
 Reliance digital drives
 Hyd. traversing base,edgeguide
Sold "as is, where is" installed under power. 
Trial can be made for extremely serious customers. 


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Coil Coating: Used 48 Coil Coating Line with Tension Leveling and Electro-Galvanizing
PO Box 1164
Roxboro, NC 27573
+1 336 597 2370
+1 336 597 8633
sales@phippsMetals.com



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