Request A Quote On This Item| Specification | Description |
|---|---|
| Manufacturer | Wean / 1967 |
| Upgrades in 1995, 2004, 2005 | |
| Annual Capacity (Nominal) | 241,000 UStons |
| Annual Capacity (2003 actual operation) | 164,762 UStons |
| Strip Thickness | .009 - .054" / 0.23 - 1.37mm |
| Strip Width | 24 - 48.5" /610 - 1232mm |
| Line Speed | 270 fpm operating, 500 fpm max |
| Coil Size | ID- 16.5/20/24"(419/508/610mm) |
| OD- 84"max / 2133mm | |
| Weight- 60,000lbs max / 27.2mt | |
| Steel Grades Processed | A653 EDDS / DDS / FS / CS |
| SS grades 33-80 | |
| Coating Capabilities in g/m2 per side | Galvanized (GI) - 30-170 |
| Galvanneal (GA) - 30-60 | |
| Equipment | |
| - Entry Section | 2 uncoilers |
| Double cut shear | |
| X-Ray gauge | |
| Welder (Taylor Winfield seam) | |
| Edge Trimmer | |
| Tension Leveler | |
| - Cleaning Section | Alkaline cleaner |
| Brush | |
| Electrolytic cleaner | |
| Iron fines magnetic separator | |
| - Entry Accumulator | Horizontal type |
| 600 feet of strip storage | |
| Steel rolls with 60" face | |
| 5 strip steering units | |
| Edge control unit | |
| - Furnace Section | Drever radiant straight tube |
| heating - 6 zones | |
| 10-13%H2 & 87-90%N2 atmosphere | |
| 12,000 cfm flow | |
| -40 deg F dewpoint | |
| IR pyrometer | |
| - Coating Section | One Ajax pot with two 200kW |
| induction heat sources | |
| 160 UST capacity | |
| Sink roll | |
| 2 submerged stabilizing rolls | |
| Kohler air wipe coating knives | |
| X-ray thickness gauge | |
| - Galvanneal Furnace | Selas gas fired |
| - After Pot Cooling | Upleg 50 feet |
| Quench (river water on rolls) | |
| - Temper Mill | 2-Hi mill |
| 20" diam x 57" face rolls | |
| Roll bending | |
| 0-2% elongation | |
| Dryer | |
| - Tension Leveler | Stamco |
| 0-2% elongation | |
| - Chemical Treatment | Before temper mill & leveler |
| Spray type | |
| Squeegee | |
| Gas dryer | |
| - Delivery Section | Stenciling |
| Oiling | |
| Shear | |
| Two rewinds | |
| Inspection station | |
| - Computer Automation | Level 1 modicon data |
| acquisition | |
| - Conversion Costs | First quarter (Q1) 2005 |
| Galvanize - $161.37/US ton | |
| Galvanneal - $162.18/US ton | |
| - Line Recovery | 92.16% with line stops (1.55%) |
| and coated over scratches | |
| (0.72%) = main reject reasons | |
| Sold "as is, where is" installed, USA, not in production. |
PO Box 1164
Roxboro, NC 27573
+1 336 597 2370
+1 336 597 8633
sales@phippsMetals.com